Solutions · Creative · Bespoke Spheres 0.3–6m · Custom PCB · Flexible Module · 4 Engineering Paths · Concept to Delivery

CUSTOM SHAPED
LED DISPLAYS.
ANY FORM. ENGINEERED.

Same-Day Engineer Response · Custom PCB Design · Concept-to-Delivery · 55+ Countries

Most enquiries arrive with a sketch, a reference image, or a rough idea. That is enough to start. Send us your concept — shape, size, and installation environment — and an engineer responds same day with technical feasibility, module recommendation, and indicative pricing.

Send Us Your Concept 4 Engineering Paths → Case Studies →

0.3–6m

Sphere Diameter
Standard Range

630

Units · AT&T USA
Costco Network

Engineering
Paths Available

55+

Countries
Shipped

Custom
PCB

In-House
Design

Definition

A custom shaped LED display is an LED screen manufactured in a non-rectangular form factor — spheres, cylinders, cubes, cones, rings, and fully bespoke geometries. Built on the same LED module technology as flat panels but using custom PCB shapes, flexible substrates, or precision-engineered structural frames to achieve the required form. Applications span retail brand installations, exhibition stands, entertainment venues, architectural facades, and immersive experience spaces.

Standard Shapes Available

—LED sphere: 0.3m–6m diameter · standard & custom sizes
—Circular / ring LED display · any diameter
—LED cylinder / column wrap · any circumference
—LED cube · multi-face display
—Cone / horn / funnel shapes
—Fully bespoke: any geometry, custom PCB

Engineering Capabilities

—Custom PCB design · in-house
—Flexible LED module · any curve radius
—Structural frame design & calculation
—Parameter custom: ultra-bright / high-refresh
—Cloud control & batch deployment support
—CE and EMC test reports on request — client bears the test cost

Why Custom Shaped Is Different

FOUR THINGS
MOST SUPPLIERS
WILL NOT DO.

Evaluate Technical Feasibility Before You Commit

Most suppliers ask for a confirmed order before engaging on engineering. We evaluate your concept first — shape constraints, module options, structural feasibility, and realistic cost range — before you spend anything. An engineer responds same day with a written assessment. If it cannot be built as described, we tell you immediately and propose an alternative.

Design Custom PCB for Non-Standard Shapes

Standard square modules cannot tile a sphere, a horn, or a pentagon without visible gaps and mismatched edges. We design custom PCB shapes in-house — fan-shaped, trapezoidal, arc-section, or fully freeform — that fit the geometry precisely. This is the difference between a display that looks engineered and one that looks adapted from standard parts.

Customise Parameters, Not Just Shape

Sometimes the shape is standard but the environment is not. A retail installation in a daylit atrium needs 2,500–3,000 nits from what is technically an indoor panel. A broadcast studio build needs 3,840Hz from a curved surface. We customise brightness, refresh rate, and surface protection on standard product platforms — not just the physical form factor.

Scale From One Unit to 630 — Identical Specification

Our Costco AT&T project delivered 630 identical P2.5 LED cube display units across the US — each with consistent colour calibration, identical dimensions, and cloud-based content management. Custom display projects are not inherently small-batch. If your concept needs volume, we have the production infrastructure to deliver it at scale without specification drift.

Engineer reviewing custom shaped LED display concept drawing — DOIT VISION — Concept evaluation → engineering → delivery

Same
Day

Feasibility
Response

Custom
PCB

In-House
Design

3–6wk

Standard Custom
Lead Time

630

Units Batch
AT&T · Costco US

How DOIT VISION Solves It

CUSTOM SHAPED LED DISPLAY:
FOUR ENGINEERING PATHS.

Every custom project starts with the same question: which engineering path gives you the best result at the best cost? The answer depends on the shape, the deadline, and the volume.

LED sphere display standard sizes
from 0.3m to 6m diameter — DOIT VISION

Path A Standard Catalogue

Select from existing standard sizes. LED spheres from 0.3m to 6m diameter across 16 standard sizes. Circular displays, cylinders, and cube formats also have standard SKUs with quoted lead times.

Fastest delivery · lowest cost · immediate quote

Path B Flexible Module

Flexible LED modules conform to any curve radius — cylinders, cones, horn shapes, wave forms. No custom PCB required. Module dimensions and pixel pitch selected from existing flexible module range. GOB surface protection available.

2–4 week lead time · most curved shapes · GOB option

Path C Custom PCB Design

For shapes that cannot be achieved with standard square or flexible modules — fan-shaped, trapezoidal, arc-section, multi-face polyhedron. Our in-house PCB design team creates the board geometry, validates the circuit layout, and confirms production feasibility before tooling begins. The Japan horn display project required 8 custom PCB variants to cover the varying curvature across three units. The Las Vegas gaming machine wrap used custom face panels in P1.8 COB to achieve sub-0.5mm edge alignment on four faces.

4–6 week lead time · any geometry · R&D cost applies

Path D Parameter Custom

Standard product platform, non-standard specification. Examples: indoor panel with 2,500–3,000 nits output (vs standard 800–1,000 nits) for daylit atrium environments; standard flat screen with 3,840Hz refresh for video production use; custom surface treatment for an unusual installation environment. Shape is unchanged — the performance parameters are engineered to spec.

3–5 week lead time · standard form · custom performance

Custom PCB and flexible LED module
for shaped display engineering

Engineering Process · Concept to Delivery

Step 01

Concept Assessment

Send your concept — sketch, reference, or description. Engineer responds same day with feasibility, recommended path, and cost range.

Timeline: same day

Step 02

Engineering Proposal

3D drawing, module specification, structural frame outline, power and signal schematic, and itemised cost breakdown.

Timeline: 3–5 working days

Step 03

Sample Confirmation

Physical sample produced for Path C / D projects. Visual and performance sign-off before full production begins. Path A / B may proceed directly to production.

Timeline: 2–3 weeks

Step 04

Production & Delivery

Full batch production with 72-hour aging test. Colour calibration report included. Structural drawings, wiring diagrams, and installation guide shipped with the display.

Timeline: 3–6 weeks (post sample approval)

Product Entry Points

CUSTOM SHAPED LED DISPLAYS:
EXPLORE BY FORM.

Standard catalogue shapes with published specifications and pricing. For non-standard sizes and fully bespoke geometry, use the enquiry path below.

Standard · 16 Sizes

LED Sphere Display

Standard diameters from 0.3m to 6m. Internal display, external display, half-sphere, and immersive dome configurations. Custom sizes available outside the standard range.

Diameters: 0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.3 / 1.5 / 1.6 / 1.8 / 2.0 / 2.2 / 2.5 / 3.0 / 4.0 / 5.0 / 6.0m

View LED Sphere →

Circular and ring LED display — DOIT
VISION

Standard · Custom Size

Circular & Ring LED

Flat circular displays and ring/halo formats. Single-sided and double-sided options. Wall-mount, ceiling-hang, and freestanding configurations. Most enquired shape in our range — highest conversion rate of all custom forms.

Standard sizes + custom diameter on request · P1.5–P3.9

View Circular LED →

Enquiry-Based · Any Shape

Fully Bespoke

Cylinders, cubes, cones, horn shapes, multi-face polyhedra, or anything that does not fit a standard catalogue. Send a sketch, reference image, or CAD file. Engineer responds same day with feasibility and indicative cost.

To enquire: shape · dimensions · pixel pitch · environment · quantity

Send Your Concept →

Case Studies

REAL PROJECTS.
FIVE COUNTRIES.

All Case Studies →

Engineering Capability

CUSTOM SHAPED LED:
BUILT ACROSS FIVE COUNTRIES.

“Costco AT&T, 630 LED cube units, P2.5, nationwide US deployment. Each unit 0.96m × 0.96m × 0.32m, four display faces, cloud-controlled. Delivered in 3-week batches. Every unit calibrated to the same colour point. The volume was unusual for a custom shape — most assume custom means small batch. This project proved otherwise.”

AT&T · Costco US Network · 630 Units · Cloud-Controlled

Every custom shaped LED enquiry is assessed by our in-house engineers — not sales staff. Same-day feasibility response. If your concept cannot be built as described, we tell you immediately and propose a viable alternative.

Send Your Concept → All Case Studies →

630

Units · AT&T
Costco USA

Countries
Bespoke Projects

Founder LED
Experience (Yrs)

SAME
DAY

Feasibility
Response

“The clients who come to us for custom shaped displays are not confused about what they want. They have a concept. What they need is an engineer who will tell them honestly whether it is buildable, what it will actually cost, and how long it will take — not a salesperson who says yes to everything and figures it out in production. When a mega-factory declines a custom shape, it is usually not because it cannot be built. It is because their process does not support it. Our process is built for exactly this — small team, direct engineering access, custom PCB capability, and the willingness to say no when a concept genuinely cannot be executed to the client’s standard.“

Kris Liang

Co-Founder & Lead Engineer, DOIT VISION · 19 Years in LED Engineering →

FAQ

CUSTOM SHAPED LED:
QUESTIONS BEFORE YOU ENQUIRE.

A custom shaped LED display is an LED screen manufactured in a non-rectangular form factor — spheres, cylinders, cones, cubes, rings, and fully bespoke geometries. Built on standard LED module technology but using custom PCB designs, flexible substrates, or precision-engineered structural frames to achieve the required shape. The display technology itself (pixel pitch, brightness, refresh rate, colour rendering) is equivalent to flat panel LED — the engineering challenge is the mechanical form, not the display performance. Custom shaped LED displays are used in retail brand installations, exhibition stands, casino environments, entertainment venues, and architectural applications.

Standard catalogue diameters for LED sphere displays are: 0.3m, 0.5m, 0.8m, 1.0m, 1.2m, 1.3m, 1.5m, 1.6m, 1.8m, 2.0m, 2.2m, 2.5m, 3.0m, 4.0m, 5.0m, and 6.0m — 16 standard sizes. Custom diameters outside this range are available on request. Sphere configurations include external-facing display, internal-facing (immersive) display, half-sphere (dome), and full 360° sphere. The standard range covers the vast majority of enquiries without requiring custom tooling — lead time for standard sizes is typically 3–4 weeks.

An LED sphere display is a three-dimensional globe — content wraps around the full 3D surface and can be viewed from any direction. It requires custom-shaped LED modules and a structural armature to form the sphere geometry. An LED circular display (also called round LED display) is a flat disc — circular in outline but flat in display surface, similar to a conventional screen but cut to a circular shape. Circular displays are considerably simpler and less expensive to manufacture. Circular displays are the most frequently enquired custom shape and have the highest conversion rate. Sphere displays are more impactful but require content produced specifically for the spherical format, which adds to overall project cost.

Almost any shape is achievable, subject to two practical constraints: the minimum module size limits the precision of very small radii or very sharp angles, and pixel pitch must remain consistent across the display surface, which constrains certain curved geometries. In practice, any shape that can be tiled with the chosen module size can be built — spheres, cones, horns, polyhedra, wave forms, organic curves. Where standard rectangular or flexible modules cannot achieve the required form, we design custom PCB shapes. The correct question is not “can it be built” but “what will it cost and how long will it take” — which requires an engineering assessment. Send us your concept and we assess feasibility same day.

The same rule applies as for flat displays: minimum viewing distance (in metres) ÷ 1,000 gives the maximum pixel pitch in millimetres. For a 1m diameter sphere in a retail environment viewed from 1.5–2m, P1.5–P2 is appropriate. For a 3m circle ceiling installation viewed from 4–5m below, P2.5–P3 is sufficient and considerably less expensive. Finer pixel pitch increases cost significantly on shaped displays because custom module tooling cost is spread across fewer pixels per unit area. Specify the coarsest pitch your viewing distance allows — we will confirm the right specification at feasibility assessment stage.

Lead time depends on which engineering path applies. Standard catalogue shapes (Path A): 3–4 weeks from order confirmation. Flexible module shapes (Path B): 2–4 weeks. Custom PCB projects (Path C): 4–6 weeks post sample approval, with 2–3 weeks for sample production before that. Parameter-custom on standard platforms (Path D): 3–5 weeks. These timelines assume design confirmation has been received. The feasibility assessment and engineering proposal stages add 1–2 weeks before production begins — factor this into project scheduling. Rush production is possible for Path A and B on request.

Standard catalogue shapes (Path A): minimum 1 unit, no MOQ constraint. Flexible module shapes (Path B): minimum 1 unit for most configurations. Custom PCB projects (Path C): minimum order quantity depends on tooling cost amortisation — typically 5–10 units minimum for small shapes, lower thresholds for larger units. Parameter custom (Path D): minimum 1 unit. We have produced single bespoke units for high-value casino and exhibition environments, and 630-unit batches for retail chain rollouts — both are viable. MOQ will be specified in the engineering proposal stage once the design is confirmed.

Case Study Articles